McElroy, a 65-year-old company with small beginnings as a contract job shop, announces its 50th year as a leading manufacturer of thermoplastic pipe fusion machines used worldwide.


“If you look at the industries that have already embraced this technology, they believe in it,” said Chip McElroy, president of McElroy. “Those people are already believers and are challenging us to make our equipment more efficient, even easier to operate and to create the tools that let pipeline owners know joints were done per specification.”


Fusion Is Born


McElroy found its niche in the thermoplastics world in 1969 when Phillips DriscoPipe asked the company founder Art McElroy to design a 2-in. prototype machine for their high-density polyethylene (PE) pipe product. This led to the 4-in. Hand Pump and more sizes developed rapidly after that along with stationary and wheeled models and eventually tracked vehicles.


McElroy 50 Years Logo


Art McElroy accurately predicted a sustainable future in fusion and adopted a philosophy to stay ahead of the game by investing in engineering and product development. Its equipment was relied on heavily in the construction of natural gas distribution systems and today thermoplastics are gaining ground in nearly every industry, as heat-fused, leak-free joints are accepted as a reliable piping solution.


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From Direct Sales to Distributors


McElroy sold direct initially. Its sales team gave demos, trained customers, rented machines, sold parts, made repairs and logged a lot of miles. In 1981, Art McElroy created McElroy University, a formal training facility to ensure that operators and inspectors develop best fusion practices. The company also moved towards a distribution network in 1984 to sell equipment on a broader scale.


Chip McElroy 1st TracStar

Chip McElroy drives the first TracStar machine on a jobsite in 1997.


The Signature Line


In the 90s, McElroy was encouraged by the mining industry to create a self-propelled fusion machine. The prototype was a self-contained, track-mounted 500 mm fusion machine. Today that line of equipment is known in the industry as the TracStar, and has become the flagship of McElroy’s machine lines.


The TracStar is now available in a full range of sizes from 28 in. up to 48 in. OD. Users benefit from its mobility and hydraulic assistance on key functions which requires less manpower and makes it more productive.


“I think what they really have delivered is they have made our one machine/one operator concept of butt fusion more effective,” said Chip McElroy.


Turning Fusion Upside Down


Sparked by the increasing use of pipe up to 2,000 mm, McElroy set out on a completely new design to meet the challenge. The Talon 2000 is a self-propelled machine with a jaw design that self-loads pipe from the ground, positions it to be fused and moves from joint to joint down the pipeline. The new method for handling pipe known as pipelining provides a safer, more efficient way to fuse large pipe.


RELATED: McElroy introduces the Acrobat 180 Hydraulic Butt Fusion Machine


In the Building with Polypropylene


After spending the majority of time in outdoor, underground construction, McElroy took its products inside the building in 2014 with equipment to fuse polypropylene pipe for plumbing and mechanical systems. McElroy would blaze new trails for indoor fusion solutions in overhead and tight spaces. By 2018, the company offered socket tools as small as 16 mm and butt fusion machines up to 630 mm for polypropylene pipe. With record-breaking sales in 2018, McElroy believes its polypropylene tools are a key part of the future.


Read the complete story at on the McElroy website here.


SOURCE – McElroy


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